Intelligent square tube cutting production line
一、Equipment Introduction
Haobon machine intelligent square tube cutting production line is designed for the cutting samples provided by the user and the user’s technical needs of intelligent robots. Plasma cutting equipment, used for intelligent cutting and feeding of square tube products, realizing the functional requirements of manual loading and automatic cutting, improving production efficiency and saving labor production costs.production efficiency and save labor production costs.
二、workflows
1.Adopting the programming software with Haubon’s independent intellectual property rights, you only need to select the relevant square tube specification model, notch form and cutting length, and then you can start cutting, or you can import the parameters through the excel sheet;
2.With cutting program library (can store 50 kinds), the same kind of workpiece drawings only need to be programmed once, the next time can be directly called up.
3.With cutting program library (can store 50 kinds), the same kind of workpiece drawings only need to be programmed once, the next time can be directly called up.
三、Success Stories
This production line is suitable for plasma cutting process of all kinds of profiles. It mainly consists of four stations: traverse loading, fixed-length conveying, cutting and discharging. The movement is designed in the form of servo control, and the discharging size is precisely set to ensure the processing accuracy. Equipped with robot cutting system, greatly improving processing efficiency. The robot controls the movement of the cutting gun, automatically locates the first cutting position, and completes the automatic cutting of the whole material; during the cutting process, the arc tracking system automatically tracks the cutting seam and adjusts the level and height position of the cutting gun to avoid the offset of the cutting seam position, and the automated and integrated intelligent control system carries out continuous operation.
The equipment mainly consists of cutting robot, inlet and outlet roller conveyor, fixed-length propulsion device, traversing roller conveyor, electric control system and so on.
四、Main parameters
| serial number | name (of a thing) | descriptive |
|---|---|---|
| 1 | Cuttable materials | Square Tube, Angle |
| 2 | Cutting port form | Straight mouth, beveled mouth, curved mouth |
| 3 | Effective Cutting Interval | 14000mm（23KTEU feedstock length generally 12.7m, maximum 13.7m） |
| 4 | Finished pipe length range | 1000mm-14000mm |
| 5 | Square Tube Wall Thickness Range | 8-14mm |
| 6 | without restraint (e.g. of swearing) | 0°～±45°（40°～45°Contains 2-3mm root retention requirements） |
| 7 | Cutting method | plasma (physics) |
| 8 | Cutting accuracy | Length direction ±1mm, angular accuracy ±2°, four sides of the same surface deviation<0.5mm |
| 9 | Cutting precision | Flat section, smooth, no slag hanging from the cutting port |
| 10 | Cutting speed | 0-2000mm/min（tunable） |
| 11 | Square Tube Conveying Speed | 0-1200mm/min |
| 12 | Maximum weight of single pipe | 3000kg |
| 13 | Productivity requirements | 16pcs/8H (for example, 350*450mm) |